Facility
| 1. SEALED QUENCH FURNACE LINE | |||
|---|---|---|---|
| Facility | Units | Useful Dims. | Capacity |
| Sealed Quench Furnaces | 3 | 1100 mm Length | 600 kgs |
| Washing Machines | 2 | 600 mm Width | |
| Tempering Furnaces | 2 | 550 mm Height | |
The above furnaces have provision for hot oil quenching.
All furnaces are equipped with PLC controllers, Supervisory Control And Data Acquisition system and alarm communication’s for any malfunction during HT cycle.
| 2. PIT FURNACES - OUR SPECIALITY IN HEAT TREATING LARGE JOBS | |||
|---|---|---|---|
| Facility | Units | Useful Dims. | Capacity |
| Pit type atmosphere controlled Furnaces | 5 | Max. Diameter 1500 mm, Max. Depth 3200 mm | Max. 3000 Kgs |
The above furnaces are used for Gas Carburising, Gas Nitriding, Hardening and tempering various grades of steel, up to maximum temperature of 1050 deg C.
We specialize in heat treating large jobs. These furnaces are equipped with recipe based programmable controllers,Oxygen probe, Supervisory Control And Data Acquisition system and alarm communication’s for any malfunction during HT cycle, We use special jigs and other ‘best practice’ methods to reduce the risk and severity of dimensional changes during Heat treatment.
| 3. BOGIE HEARTH FURNACES – FOR HEAT TREATMENT OF CASTINGS AND FORGINGS | |||
|---|---|---|---|
| Facility | Units | Useful Dims. | Capacity |
| Bogie Hearth Furnace | 2 | 1440 mm Length, 880 mm Width, 840 mm Height. | 1000 Kgs |
The above furnaces are used for heat treating of jobs in pre machined condition.
Quenching
Ace Carbo Nitriders is equipped with adequate facilities for open quenching of jobs from the furnaces in 2 and 3 above. These include Oil Quench, Polymer Quench and Air Quench. Heat Exchangers coupled with the oil and Polymer quench Tanks ensure the quenchants' temperatures are maintained within a desired range.
| 4. VIBRO FINISHING-FOR CLEANING OF SMALL/SHEETMETAL ITEMS AFTER HEAT TREATMENT | |||
|---|---|---|---|
| Facility | Units | Capacity | |
| Vibrator Type Finishing Machine | 1 | 300 Litres | |
Vibro finishing is used to deburr and clean heat treated components which are small in size/sheet metal parts. It gives the component a steel grey appearance. Rinse wash and de-rusting oil are applied to components after Vibro finishing.
| 5. HYDRAULIC PRESS- FOR STRAIGHTENING OF SMALL JOBS AFTER HEAT TREATMENT | |||
|---|---|---|---|
| Facility | Units | Useful Dims. | Capacity |
| Straightening Press(Hydro-Pneumatic) with attachment | 1 | Length 300 mm Max., Diameter 100 mm Max. | 8 Tonnes |
This press is used to straighten heat treated shafts within the size mentioned above. Straightness can be maintained within 20 microns.
| 6. SUBZERO EQUIPMENT-FOR POST HEAT TREATMENT SUB ZERO OPERATIONS | |||
|---|---|---|---|
| Facility | Units | Useful Dims. | Capacity |
| Subzero chamber | 3 | Length 2500mm Max., Diameter 1000mm Max. | 2000 Kgs Max. |
The subzero operation is used after Hardening and quench operation to improve the microstructure of heat treated components. Residual retained Austenite is converted to Martensite, thereby providing better hardness and dimensional stability in the life of the component.
| 7. METALLURGICAL LABORATORY | |||
|---|---|---|---|
| Facility | Units | ||
| Metallurgical Microscopes | 2 | ||
| Micro Vickers Hardness tester | 2 | ||
| Macrovickers Hardness Tester | 1 | ||
| Superficial Hardness Tester | 1 | ||
| Portable Hardness Tester | 2 | ||
| Sample Preparation Equipment | 2 Sets | ||
We have comprehensive testing facilities available which include Rockwell, Brinell, Macro-Vickers, Micro-Vickers and portable hardness testing facilities. In addition, samples can be cut, ground and mounted for microscopic examination with image analysis capability. All batches of heat treated items will pass through a quality check as per the customer's specification and records/specimens are maintained for a prescribed period for traceability.
| 8. SCADA |
|---|
Supervisory control and data acquisition (SCADA) system that allows to: Control processes locally or at remote locations. Monitor, gather, and process real-time data.
Also different types of Heat Treatment here are Nitrocarburising, Plasma Nitriding, Carbo Nitriding, Case Hardening and Tempering, Quench and Tempering, Die Steel Heat Treatment, Stainless Steel Heat Treatment, Long jobs, Polymer Quenching in Bangalore, Karnataka, Andhra Pradesh, Maharashta, Tamil Nadu, Telengana, Goa, Gujarat, Chhattisgarh.