Straightening

Straightening - is employed after heat treatment to correct any distortion occurring during heat treatment to required levels of straightness. The operation is outsourced except for small parts.

Range

All steels.

How it works

Here are some things to consider when using heat straightening:

• Evaluate potential distortion: Before heat treating, think about how the final product might distort.
• Consult heat-treaters: Discuss potential risks, tolerances, and alternatives with heat-treaters.
• Follow proper procedures: Use skilled technicians and specialized equipment to ensure the component is returned to its original specifications.
• Consider additional treatments: In some cases, the component may need additional treatments, like annealing or stressrelieving, to regain its full strength.

After heat treatment, you can also straighten metal using a machine that applies an external force to the metal parts.

Benefits

Straightening after heat treatment has many benefits, including:

• Structural integrity

Straightening ensures that parts maintain their dimensional tolerances and structural integrity.

• Surface quality

Straightening ensures that parts have optimal surface quality and fit, which may require less machining or grinding.

• Stress mitigation

Straightening removes unintended stress points that can be introduced by warping or bending

• Cost and environmental benefits

Straightening reduces the need for part replacement, rework, and wastage, which can promote sustainability and cut costs.

• Precision alignment

Heat straightening can achieve optimal beam alignment by using precise heating patterns and temperature control

• Cost and time efficiency

Heat straightening can be a cost-effective alternative to sourcing new beams, which can reduce project delays and the need for extensive replacements.

Heat straightening is a specialized process that involves heating metal to a specific temperature and then cooling it in a controlled manner. It can be used on various types of metal, including aluminum and steel, and can be performed on-site or in a workshop.

Typical Material Used

• Steel is the most common material used in heat treating because of its strength, versatility, and cost. Steel can be heat treated to improve its strength, toughness, and wear resistance.

•  Other metals

Heat straightening can also be performed on other metals, such as:

• Aluminum alloys: Lightweight and corrosion-resistant, aluminum alloys can be heat treated to increase their strength and hardness.
• Copper and brass:These highly conductive metals can be heat treated to improve their strength and hardness, and to change their color.
• Titanium: Strong and lightweight, titanium can be heat treated to increase its strength and toughness.

Applications

Services